Qualification Test Report 501-79143 Was S-3530835329 2 October 2007 Rev. A OMI-SH-224L OMI-SH-224L Relay . Introduction 1.1 Purpose 108-79143 Rev. O2 Testing was performed on the Relay to determine if it meets the requirements of Tyco Electronics Specification, 108-79143, Rev. O2. 1.2 Scope 3-1440001-3 3-1440001-4 Model Pert Number OMI-SH-224L,500 OMI-SH-224L,594 This report covers the electrical, mechanical and environmental performance requirements of the Relay. 1.3 Conclusion 108-79143 Rev. O2 This relay meets the electrical, mechanical and environmental performance requirements of Product Specification, 108-79143, Rev. O2. 1.4 Test Samples Samples were taken randomly from current production. The following samples were used: 1.5 An examination was done under the standard condition in the case without directions. 1.6 STANDARDS TEST CONDITION 205 TEMPERATURE 6010% HUMIDITY DIRECTON OF MEASUREMENT Terminals down position is standard position. 213-8535 3-5-8 Tyco Electronics EC K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) This document is subject to change. Call local Tyco Electronics Office for the latest revision. (c) Copyright 2007 by Tyco Electronics EC K.K. All rights reserved. * : Trademark 1 of 33 Released per EC FK00-0022-04 Qualification Test Report 1.7 501-79143 The judgment standard after endurance test. Internal standard Rev. A Judgment Items The standard value after endurance test Pick up voltage 1.2 times of initial standard value. (Max.) Drop out voltage 0.5 times of initial standard value. (Min.) Contact resistance 2(Max.) Coil resistance From minimum standard value of 95% to maximum standard value of 105%. Insulation resistance 1M(Min.) otherwise specified. Dielectric strength 75% of initial standard value. (Min.) Operate time 1.2 times of the initial value. (Max.) Release time Twice of the initial value. (Max.) 2 of 33 Qualification Test Report 501-79143 Index General characteristics 35308 Operate voltage Distribution Data No. 35309 Release voltage Distribution Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. Data No. issued Solder heat resistance test check Takashi Koike Rev. A Yuji Ueno 35327 35328 Solderability test Data No. 35326 35327 Terminal strength test 35325 35326 Surge voltage test 35324 35325 Electrical endurance test 35323 35324 Mechanical endurance test 35322 35323 Shock resistance test 35321 35322 Vibration resistance test 35320 35321 Heat shock test 35319 35320 Humidity proof test 35318 35319 Thermal proof test 35317 35318 Cold proof test 35316 35317 Ambient temperature - Operative voltage range 35315 35316 Temperature rise test 35314 35315 Release time distribution 35313 35314 Operate time distribution 35312 35313 Inslation resistance measurement 35311 35312 Dielectric voltage withstand test 35310 35311 Coil resistance Distribution 35309 35310 Contact resistance Distribution 35308 35328 35329 check check Data No. 35329 approved Akinori Nagai Hiroshi Oshima Etsuo Nemoto 3 of 33 Qualification Test Report 501-79143 Operation voltage distribution 35308 Data No.:35308 1. Measurement conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Ambient temperature 1-3. ; Standard atmospheric conditions 1-3. Amount of sample ; n=100 1-4. 1-4. Measurement instrument ; RPT- 2. Data pcs 30 25 20 15 10 5 0 12.5 13 13.5 14 14.5 14.32 0.68 15 15.5 16 16.5 17 Average Stdev 3. Result The specifications of operate voltage which is max DC19.2V can be guaranteed. Rev. A 4 of 33 Qualification Test Report 501-79143 Release voltage distribution 35309 Data No.:35309 1. Measurement conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Ambient temperature 1-3. ; Standard atmospheric conditions 1-3. Amount of sample ; n=100 1-4. 1-4. Measurement instrument ; RPT- 2. Data pcs 25 20 15 10 5 0 2.5 2.75 3 3.25 3.5 3.75 3.89 0.47 4 4.25 4.5 4.75 5 5.25 5.5 Average Stdev 3. Result The specifications of release voltage which is min DC1.2V can be guaranteed. Rev. A 5 of 33 Qualification Test Report 501-79143 Contact resistance distribution 35310 Data No.:35310 1. Measurement conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Operate voltage ; Rated voltage (without diode) 1-3. 1-3. Ambient temperature 1-4. ; Standard atmospheric conditions 1-4. Amount of sample ; n=100 1-5. 1-5. Measurement instrument ; RPT- 2. Data A pcs A No,contact1 No,contact2 Nc,contact1 Nc,contact2 100 90 80 70 60 50 40 30 20 10 0 7 9 11 13 15 17 19 21 23 Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. Log No.1 Log No.2 10.80 0.45 7.02 0.14 Average Stdev 3. Result The specifications of contact resistance which is max 100 milliohm can be guaranteed. Rev. A 6 of 33 Qualification Test Report 501-79143 Coil resistance Distribution 35311 Data No.:35311 1. Measurement conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Ambient temperature 1-3. ; Standard atmospheric conditions 1-3. Amount of sample ; n=100 1-4. 1-4. Measurement instrument ; RPT- 2. Data pcs 40 35 30 25 20 15 10 5 0 1070 1080 1090 1100 1110 1120 1130 1140 1150 1160 1109.57 13.23 Average Stdev 3. Result The specifications of coil resistance which is within 990-1210 ohm can be guaranteed. Rev. A 7 of 33 Qualification Test Report 501-79143 35312 Dielectric voltage withstand test Data No.:35312 1. test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Test parts ; (1)between open contact (2)between coil and contact 1-3. 1-3. Measurement conditions ; 50Hz A ; by gradually rise up method (Leak current: 1mA) 1-4. 1-4. Ambient temperature 1-5. ; standard atmospheric conditions 1-5. Amount of sample 1-6. ; n=10 1-6. Measurement instrument ; TOS5051, TOS8700 2. Data 2-1. 2-1. between open contact NO. Relay No. 1 2 3 4 5 6 7 8 9 10 Average 2-2. VAC) NGNG Voltage Log No.1 Log No.2 1,540 1,620 1,430 1,710 1,760 1,670 1,840 1,890 1,920 1,770 1,780 1,690 1,810 1,980 1,970 1,810 1,890 1,940 1,680 1,930 1,762 1,801 2-2. between coil and contact NO. Relay No. 1 2 3 4 5 6 7 8 9 10 Average VAC) NGNG Voltage Log No.1 Log No.2 8,500 8,400 8,300 8,700 8,800 8,400 8,900 8,700 9,000 8,800 9,100 8,900 8,800 8,600 8,700 8,800 8,600 8,700 8,600 8,700 8,730 8,670 Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. 3. Result ACV AC,V The specifications of dielectric resistance which is AC750V for lsecond between open contacts and AC5000V for lsecond between coil and contact can be guaranteed. Rev. A 8 of 33 Qualification Test Report 501-79143 Inslation resistance measurement 35313 Data No.:35313 1. test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Test parts ; (1)between open contact (2)between coil and contact (short between contact) 1-3. 1-3. Measurement voltage 1-4. 1-4. Ambient temperature 1-5. 1-5. Amount of sample 1-6. 1-6. Measurement instrument ; DC500V ; standard atmospheric conditions ; n=20 ; TOS7100M 2. Data 2-1. M 2-1. between open contact 2-2. M 2-2. between coil and contact Measured value Measured value NO. Relay No. Log No.1 Log No.2 Log No.1 Log No.2 1 MIN MIN 1 MIN MIN 2 MIN MIN 2 MIN MIN 3 MIN MIN 3 MIN MIN 4 MIN MIN 4 MIN MIN 5 MIN MIN 5 MIN MIN 6 MIN MIN 6 MIN MIN 7 MIN MIN 7 MIN MIN 8 MIN MIN 8 MIN MIN 9 MIN MIN 9 MIN MIN 10 MIN MIN 10 MIN MIN NO. Relay No. Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. 3. Result The specifications of insulation resistance which is 100Mohm betweeen open contacts and between coil and contact can be guaranteed. Rev. A 9 of 33 Qualification Test Report 501-79143 Operate time distribution 35314 Data No.:35314 1. Measurement conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Operate voltage ; Rated voltage (without diode) 1-3. 1-3. Ambient temperature 1-4. ; Standard atmospheric conditions 1-4. Amount of sample ; n=100 1-5. 1-5. Measurement instrument ; RPT- 2. Data 60 Log No.1 Log No.2 55 50 45 40 35 30 25 20 15 10 5 0 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. Log No.1 Log No.2 7.66 0.40 7.68 0.40 Average Stdev 3. Result The specifications of operate time which is max 20 ms can be guaranteed. Rev. A 10 of 33 Qualification Test Report 501-79143 Operate bounce time distribution 35314 Data No.:35314 1. Measurement conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. ( 1-2. Operate voltage ; Rated voltage (without diode) 1-3. 1-3. Ambient temperature 1-4. ; Standard atmospheric conditions 1-4. Amount of sample ; n=100 1-5. 1-5. Measurement instrument ; RPT- 2. Data 50 Log No.1 Log No.2 45 40 35 30 25 20 15 10 5 0 0 0.4 0.8 1.2 1.6 2 2.4 2.8 3.2 Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. Log No.1 Log No.2 0.78 0.41 0.73 0.39 Average Stdev 3. Result We judged the operate bounce time is max 5 ms. Rev. A 11 of 33 Qualification Test Report 501-79143 Release time distribution 35315 1. Measurement conditions Data No.:35315 1-1. 1-1. Sample OMI-SH-224L 1-2. ( 1-2. Operate voltage ; Rated voltage (without diode) 1-3. 1-3. Ambient temperature 1-4. ; Standard atmospheric conditions 1-4. Amount of sample ; n=100 1-5. 1-5. Measurement instrument ; RPT- 2. Data 50 Log No.1 Log No.2 40 30 20 10 0 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. Log No.1 Log No.2 2.07 0.21 2.09 0.21 Average Stdev 3. Result The specifications of release time which is max 8 ms can be guaranteed. Rev. A 12 of 33 Qualification Test Report 501-79143 Temperature rise test 35316-1 Data No.:35316-1 Coil temperature rise test 1. test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Operate voltage 80 100 120 140 1-3. 1-3. Load DCA3A,5A 1-4. 1 1-4. Test time ; 1 hour 1-5. 1-5. Ambient temperature 1-6. ; standard atmospheric conditions 1-6. Amount of sample ; n=5 1-7. PMC351GP03520 1-7. Measurement instrument ; Coil operation: PMC35-1, Contact load: GP35-20 2502A Coil resistance measure: Multi mater 2502A 2. Data (Coil Temp.Rise [] 70 60 A 50 40 30 20 A 10 rated 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 3. Result 5 The relay judge 60K Max. by resistance method when the rated 5A current is provided to contact and 110% of rated voltage is supplied to relay coil. Rev. A 13 of 33 Qualification Test Report 501-79143 Temperature rise test 35316-2 Data No.:35316-2 Contact temperature rise test 1. test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Operate voltage ; rated voltage 1-3. DCA3A 1-3. Load DCA3A 1-4. 1 1-4. Test time ; 1 hour 1-5. 1-5. Ambient temperature 1-6. ; standard atmospheric conditions 1-6. Amount of sample ; n=5 1-7. PMC351GP03520 1-7. Measurement instrument ; Coil operation: PMC35-1, Contact load: GP35-20 2502A Coil resistance measure: Multi mater 2502A 2. Data Contact Temp.Rise (CONTACT TEMP.RISE) [] 70 60 50 40 30 20 10 0 0 10 20 30 CURRENT 2[] 40 50 3. Result The relay judge 50K Max. by resistance method when the rated 10A current is provided to contact and of rated voltage is supplied to relay coil. Rev. A 14 of 33 Qualification Test Report 501-79143 Ambient temperature - Operate voltage range H 1-1. Sample 35317 Data No.:35317 OMI-SH-224L 2. Rated electricity 3. Contact current 4. Data [%] 180 170 160 Rate coil voltage vs lnqut coil voltage 150 140 130 120 110 100 90 80 70 60 50 40 30 20 Cold Start Min release voltage 10 0 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 [] Operating Condition Rev. A 15 of 33 Qualification Test Report 501-79143 Cold proof test 35318 Data No.:35318 1. test conditions 1-1. 1-2. - 1-2. Test temperature 1-3. ; -403 1-3. Test Time ; 24 hours 1-4. 1-4. Measurement conditions 1-5. OMI-SH-224L 1-1. Sample ; After 2 hours recovery period at standard atmospheric conditions 1-5. Amount of sample 1-6. ; n=10 1-6. Measurement instrument ; Temp CHAMBER PVS-2SPH 2. Data (N.C.) MAX AVE MIN Log No1 [CONTACT RESISTANCE]. 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 AVE MIN 100 Log No2 10 OPERATE VOLTAGE 1 initial after test (N.O.) (m) 100 RELAESE VOLTAGE initial [CONTACT RESISTANCE]. [VOLTAGE] (V) MAX (m) Contact Resistance(N.C.Siae Op./Rel.Voltage after test Contact Resistance(N.O.Siae initial MAX Log No1 after test AVE MIN Log No2 10 1 initial after test initial after test Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , 1 3-4. Dielectric voltages are, before and after the test, AC900V for 1 second between contacts, and AC6000V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 16 of 33 Qualification Test Report 501-79143 Heat proof test 35319 Data No.:35319 1. test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Test temperature ; 853 1-3. 1-3. Test time ; 24 hours 1-4. 1-4. Measurement conditions 1-5. ; After 2 hours recovery period at standard atmospheric conditions 1-5. Amount of sample ; n=5 1-6. 1-6. Measurement instrument ; Temp CHAMBER PVS-2SPH 2. Data Op./Rel.Voltage AVE MIN [CONTACT RESISTANCE]. MAX 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 100 10 OPERATE VOLTAGE Contact ResistanceN.C.Siae MAX Log No.1 AVE MIN Log No.2 1 initial after test (N.O.) (m) 100 Contact ResistanceN.O.Siae [CONTACT RESISTANCE]. [VOLTAGE] (V) (N.C.) (m) initial MAX Log No.1 after test AVE MIN Log No.2 10 RELEASE VOLTAGE initial after test 1 initial after test initial after test Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , 1 3-4. Dielectric voltages are, before and after the test, AC900V for 1 second between contacts, and AC6000V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 17 of 33 Qualification Test Report 501-79143 Humidity proof test 35320 Data No.:35320 1. test conditions 1-1. OMI-SH-224L 1-1. Sample 1-2. 1-2. Test temperature, humidity 1-3. 1-3. Test time ; 24 hours 1-4. 1-4. Measurement conditions 1-5. ; 40, 95% ; After 2 hours recovery period at standard atmospheric conditions 1-5. Amount of sample 1-6. ; n=10 1-6. Measurement instrument ; Temp & Humdity CHAMBER PVS-2SPH 2. Data (N.C.) (m) Op./Rel.Voltage 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 AVE 100 MIN Log No.1 [CONTACT RESISTANCE]. MAX AVE MIN LogNo.2 10 OPERATE VOLTAGE 1 initial after test initial (N.O.) (m) 100 RELEASE VOLTAGE initial [CONTACT RESISTANCE]. [VOLTAGE] (V) MAX Contact ResistanceN.C.Siae after test MAX Contact ResistanceN.O.Siae Log No.1 after test AVE MIN Log No.2 10 1 initial after test initial after test Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. 1 3-4. Dielectric voltages are, before and after the test, AC900V for 1 second between contacts, and AC6000V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 18 of 33 Qualification Test Report 501-79143 Heat shock test 35321 Data No.:35321 1. test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Test temperature, Time 1-3. ; -40, 1.0 hour 85, 1.0 hour 1cycle 1-3. Test times ; 100 cycle 1-4. 1-4. Test conditions 1-5. ; After 2 hours recovery period at standard atmospheric conditions 1-5. Amount of sample 1-6. ; n=5 -- 1-6. Measurement instrument ; Temp & Humdity CHAMBER TSA-70S-W 2. Data Op./Rel.Voltage MAX 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 AVE MIN MAX Log No.1 AVE MIN Log No.2 10 1 initial OPERATE VOLTAGE after test (N.O.) (m) Contact ResistanceN.O.Siae 100 [CONTACT RESISTANCE]. [VOLTEGE] (V) [CONTACT RESISTANCE]. (N.C.) (m) Contact ResistanceN.C.Siae 100 initial MAX Log No.1 after test AVE MIN Log No.2 10 RELEASE VOLTAGE initial after test 1 initial after test initial after test Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , 1 3-4. Dielectric voltages are, before and after the test, AC900V for 1 second between contacts, and AC6000V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 19 of 33 Qualification Test Report 501-79143 35322-1 Vibration resistance test Data No.:35322-1 Endurance test 1. test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. (1) 1-2. Test conditions z ; (1) frequency : 1055Hz (2) Hz ; (2) Sweep rate : 1055Hz, 1 cycle / 1 minute mm() (3) ; (3) Amplitude : 1.5mm (Max. 98m/S2) (4) 33 2 6 ; (4) Direction and duration 1-3. ( 1-3. Ambient temperature 1-4. : 3 axial directions, each 2h, no-operation, total 6h ; standard atmospheric conditions 1-4. Amount of sample ; n=5 1-5. 1-5. Measurement instrument ; Vibration tester VS-200-2 2. Data [VOLTAGE] (V) 18 16 14 12 10 8 6 4 2 0 100 MIN [CONTACT RESISTANCE] Op./Rel.Voltage MAX AVE (N.C.) (m) after test Log No.1 initial [CONTACT RESISTANCE]. AVE MIN Log No.2 1 after test (N.O.) (m) initial MAX 10 OPERATE VOLTAGE RELAESE VOLTAGE Contact ResistanceN.C.Siae 100 Contact ResistanceN.O.Siae initial MAX Log No.1 after test AVE MIN Log No.2 10 1 initial after test initial after test Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , 1 3-4. Dielectric voltages are, before and after the test, AC900V for 1 second between contacts, and AC6000V for 1 second . between coil and contact.(leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 20 of 33 Qualification Test Report 501-79143 Error operation 35322-2 Data No.:35322-2 1. test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Test conditions (1) ; (1) frequency (2) ; (2) Sweep rate (3) ; (3) Amplitude z : 1055Hz Hz : 1055Hz, 1 cycle / 1 minute mm() : 1.5mm (Max. 98m/S2) (4) 33 10/10 60 ; (4) Direction and duration 1-3. 1-3. Ambient temperature 1-4. 1-4. Amount of sample 1-5. 1-5. Measurement instrument : 3 axial directions, each 2h, no-operation, total 6h ( ; standard atmospheric conditions ; n=5 ; Vibration tester VS-200-2 2. Result :No error operation than 1ms Max Rev. A 21 of 33 Qualification Test Report 501-79143 Shock resistance test 35323-1 Data No.:35323-1 Endurance test 1. test conditions 1-1. OMI-SH-224L 1-1. Sample 1-2. (1) 1-2. Test conditions ; (1) Pulse wave : half-sine pulse wave S (2) ; (2) Peak acceler : 981m / S2 (3) ; (3) Duration : about 6ms (4) ; (4) Direction, time anda operation 1-3. : Non operation 6 directions, 3 times, total 18 times ( 1-3. Ambient temperature 1-4. ; standard atmospheric conditions 1-4. Amount of sample 1-5. ; n=5 1-5. Measurement instrument ; Pendulum Shock Testing Machine (PST-300) 2. Data Op./Rel.Voltage AVE MIN (V)18 14 OPERATE VOLTAGE 12 10 RELAESE VOLTAGE 8 6 4 2 0 initial after test (m) Log No.1 AVE MIN Log No.2 1 initial 10 after test initial (N.O.) MAX Contact ResistanceN.O.Siae 100 Log No.1 [CONTACT RESISTANCE] [VOLTAGE] 16 MAX Contact ResistanceN.C.Siae 100 [CONTACT RESISTANCE] MAX (N.C.) (m) after test AVE MIN Log No.2 10 1 initial after test initial after test Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is max 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , 1 3-4. Dielectric voltages are, before and after the test, AC00V for 1 second between contacts, and AC6000V for 1 second between coil and contact. (leak current: 1mA) From the above, the characteristic and structure of these relays are both OK after the test. Rev. A 22 of 33 Qualification Test Report 501-79143 Error operation 35323-2 Data No.:35323-2 1. test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. 1-2. Test conditions (1) ; (1) Pulse wave (2) (3) 11 ; (4) Direction, time anda operation 1-4. 1-4. Amount of sample 1-5. S : 98m / S2 (4) 1-3. Ambient temperature : half-sine pulse wave ; (2) Peak acceler ; (3) Duration 1-3. : about 11ms 36 33 36 : Non operation 6 directions, 3 times, total 36 times ( ; standard atmospheric conditions ; n=5 1-5. Measurement instrument ; Pendulum Shock Testing Machine (PST-300) 2. Result :No error operation than 1ms Max Rev. A 23 of 33 Qualification Test Report 501-79143 1. test conditions 1-1. 1-2. 1-2. Operate voltage ; DC24V (without diode) 1-3. Load ; None load 1-4. ( ON ; OFF = . ; . sec ) 1-4. Switching frequency ; 300 operations / minute (On; Off = 0.1; 0.1 second) 1-5. , 1-5. Operation times ; 15,000,000 operations 1-6. ( 1-6. Ambient temperature 1-7. ; standard atmospheric conditions 1-7. Amount of sample ; n=10 1-8. 1-8. Measurement instrument (V) 18 ; Coil operation: PMC35-1, Control PLC 2. Data Op./Rel.Voltage MAX AVE MIN 16 OPERATE VOLTAGE AVE MIN Log No.2 1 initial after test initial after test 10 (N.O.) 8 6 RELAESE VOLTAGE 4 2 0 initial MAX (m)100Contact ResistanceN.O.Siae Log No.1 [CONTACT RESISTANCE]. [VOLTAGE] MAX Contact ResistanceN.C.Siae 100 Log No.1 10 14 12 (N.C.) (m [CONTACT RESISTANCE]. Data No.:35324 OMI-SH-224L 1-1. Sample 1-3. 35324 Mechanical endurance test after test AVE MIN Log No.2 10 1 initial after test initial after test Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. 3. Result 3-1. , 3-1. All relay has no operative defective after 15,000,000 operations. 3-2. 3-2. No operative charactristic is wrong after the test. 3-3. 3-3. Contact resistance is max 500mohm (DC6V 1A) 3-4. 3-4. Insulation resistance of relays are, before and after the test, above 1Mohm@DC500V between contacts and between coil and contact. 3-5. , 1 3-5. Dielectric voltages are, before and after the test, AC675V for 1 second between contacts, and AC4500V for 1 second between coil and contact. (leak current: 1mA) performance qualified OEG standard after test ; , From the above, the relay is judged to have the endurence that is said in the test conditions. Rev. A 24 of 33 Qualification Test Report 501-79143 Electrical endurance test 35325 1 Data No.:35325 1. test conditions 1-1. OMI-SH-224L 1-1. Sample 1-2. ( 1-2. Operate voltage 1-3. ; DC24V (with diode) NONC 1-3. Load NO SiaeNC Siae Reisteve road 1-4. ( sec) 1-4. Switching frequency 1-5. ; 30 operations / minute (On; Off = 1; 1 second) 1-5. Operation times 1-6. ; 150,000 operations 1-6. Ambient temperature 1-7. ; standard atmospheric conditions 1-7. Mount position 1-8. ; Operate with terminals to the bottom n 1-8. Amount of sample ; n=5 2. Data (N.C.) Op./Rel.Voltage Contact ResistanceN.C.Siae MAX AVE MIN 18 16 MAX AVE MIN 100 [CONTACT RESISTANCE]. Log No.2 Log No.1 10 12 OPERATE VOLTAGE 1 initial 10 initial after test Contact ResistanceN.O.Siae 8 6 after test (N.O.) MAX 100 RELAESE VOLTAGE 4 [CONTACT RESISTANCE]. [VOLETAGE] 14 AVE Log No.1 MIN Log No.2 10 2 0 initial after test 1 initial after test initial after test Bottom view coil termi nol down, Left side is Log No.1 Reight side is Log No.2. Rev. A 25 of 33 Qualification Test Report 501-79143 3. Result 3-1. 3-1. All relay has no operative defective after 150,000 operations. 3-2. 3-2. No operative charactristic is wrong after the test. 3-3. 3-3. Contact resistance is max 500mohm (DC6V 1A) 3-4. 3-4. Insulation resistance of relays are, before and after the test, above 1Mohm@DC500V between contacts and between coil and contact. 3-5. ACV AC, 1 1A 3-5. Dielectric voltages are, before and after the test, AC675V for 1 second between contacts, and AC4500V for 1 second between coil and contact. (leak current: 1mA) performance qualified OEG standard after test ; From the above, the relay is judged to have the endurence that is said in the test conditions. Rev. A 26 of 33 Qualification Test Report 501-79143 Surge voltage test 35326 Data No.:35326 1. Test conditions 1-1. 1-1. Sample 1-2. 1-2. Test wave /s ; standard thunder impulse wave 1.2/50s 1-3. 1-3. Test times +- ; + 24 times, - 24times 1-4. 1-4. Test positions 1-5. 1-5. Test instrument 1-6. OMI-SH-224L 1-6. Amount of sample - () ; between coil and contacts (short circuit between contacts) ( kV) ; Lighting surge simulator (LSS-712B max1.2kV) ; n=10 2. Data 2-1.()Between coil and contact (:V) No. No. Voltage 10,250 10,500 10,750 11,000 11,250 11,500 11,750 12,000 1 2 3 4 5 24 NG A relay was tested up to 24 times maximum. 2-2.Between open contact No. 3,750 4,000 No. Voltage 3,500 (:V) 4,250 1 2 3 4 5 24 4,500 4,750 5,000 5,250 NG NG A relay was tested up to 24 times maximum. 3. Result -V No operative charactristic 11,250V min between coil and contacts. V No operative charactristic 4,250V min between contacts. - VV From the above, we judged we can guarantee 10000V between coil and contact. Rev. A 27 of 33 Qualification Test Report 501-79143 Terminal strength test 35327 Data No.:35327 1. Test conditions 1-1. 1-1. Sample 1-2. 1-2. Test terminal 1-3. 1-3. Test derection OMI-SH-224L ; All terminal ; as showed in the picture press 10 seconds with power of 5N, then no defective in appearance and charactristics is allowed. 1-4. 1-4. Amount of sample ; n=5 movable terminal(1) NO Terminal(1) Rev. A movable terminal(2) NC Terminal(1) NC Terminal(2) Coil(1) NO Terminal(2) Coil(2) 28 of 33 Qualification Test Report 501-79143 2. Data Pressing No VoltageNo. operate voltage initial [VDC] VDC after release voltage initial [VDC] VDC after contact resistance Log No.1 initial NC Siae Log No.1 after [] mohm Log No.2 initial Log No.2 after contact resistance Log No.1 initial NO Siae Log No.1 after [] mohm Log No.2 initial Log No.2 after Pulling No VoltageNo. operate voltage initial [VDC] VDC after release voltage initial [VDC] VDC after contact resistance Log No.1 initial NC Siae Log No.1 after [] mohm Log No.2 initial Log No.2 after contact resistance Log No.1 initial NO Siae Log No.1 after [] mohm Log No.2 initial Log No.2 after No. No. No. No. No. 13.75 13.05 13.28 14.47 13.40 13.72 13.10 13.36 14.52 13.44 4.23 3.75 4.46 4.60 4.60 4.17 3.80 4.39 4.62 4.58 8 9 8 7 8 7 10 10 8 8 8 7 8 10 9 9 10 9 10 7 11 11 11 11 11 11 12 11 12 10 7 7 7 7 7 7 8 7 7 8 No. No. No. No. No. 14.36 14.71 14.12 15.20 14.36 14.32 14.68 14.20 15.16 14.40 3.99 3.26 3.87 3.87 3.87 3.89 3.31 3.90 3.87 3.86 9 8 8 10 8 10 9 8 11 8 9 7 8 9 9 6 8 9 9 10 11 11 11 11 12 10 11 12 12 10 7 7 7 7 7 8 7 7 7 8 3. Result From the above, opetate voltage , relese voltage, contact resistance of the relays are OK after the test. Rev. A 29 of 33 Qualification Test Report 501-79143 Solderability test 35328 Data No.:35328 1. Test conditions 1-1. 1-1. Sample 1-2. s 1-2. Method ; after 510 seconds flax, put the terminal into solder bath 1-3. 1-3. Solder temperature 1-4. 1-4. Test time 1-5. 1-5. Ambient temperature 1-6. OMI-SH-224L 1-6. Amount of sample 1-7. 1-7. Material conditions ; 2605 ; 50.5 ( ; standard atmospheric conditions ; n=5 ; Flax: JIS 8101 Z HA Solder: JIS Z3282 H63A 3. Result The dipping surface of terminal covered sheeny solder coat without any pin hole or rough fleck. It indicate that the terminal of the relay is well soldered. Rev. A 30 of 33 Qualification Test Report 501-79143 Solder heat resistance test 35329 Data No.:35329 1. Test conditions 1-1. 1-1. Sample OMI-SH-224L 1-2. sec ; 2605 101sec 1-2. Solder bath temperature and test time sec 35010 3.50.5sec 1-3. 1-3. Chack Item ; operate characteristics, contact resistance, insulation resistance, dielectric voltage 1-4. 1-4. Amount of sample ; n=5 each 1-5. 1-5. Test instrument ; Electrical solder bath: HP-410 Expansion scope: Digital microscope VH-6200 2. Data (N.C.) OPERATE VOLTAGE Log No.1 Log No.2 10 1 initial after test (N.O.) (m) RELEASE VOLTAGE initial Rev. A MIN MIN [CONTACT RESISTANCE] 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 AVE 100 100 [CONTACT RESISTANCE]. [VOLTAGE] (V) Op./Rel.Voltage MAX AVE MAX Contact ResistanceN.C.Siae (m) after test initial MAX after test AVE MIN Contact ResistanceN.O.Siae Log No.1 Log No.2 10 1 initial after test initial after test 31 of 33 Qualification Test Report 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 MIN Log No.1 Log No.2 10 OPERATE 1 initial 100 RELEASE VOLTAGE after test after test (N.O.) m initial 100 MIN AVE Contact Resistance(N.C.Siae m [CONTACT RESISTANCE]. [VOLTAGE] MAX (N.C.) [CONTACT RESISTANCE]. Op./Rel.Voltage MAX AVE 501-79143 initial MAX after test AVE MIN Contact ResistanceN.O.Siae Log No.1 Log No.2 10 1 initial after test initial after test 3. Result 3-1. 3-1. No operative charactristic is wrong after the test. 3-2. 3-2. Contact resistance is under 100mohm (DC6V 1A) 3-3. 3-3. Insulation resistance of relays are, before and after the test, above 100Mohm@DC500V between contacts and between coil and contact. 3-4. , 1 3-4. Dielectric voltages are, before and after the test, AC900V for 1 second between contacts, and AC6000V for 1 second between coil and contact. (leak current: 1mA) 3-5. 3-5. There is no any solder to permeate through the base after test . From the above, the characteristic and structure of these relays are both OK and no flax permeation after the test. Rev. A 32 of 33 Qualification Test Report 501-79143 Change profile A O Letter Rev. A Logo Revise New Issue Description FK00-0022-04 EC October 2, 2007 April 5, 2004 Date 33 of 33